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1964 bonneville rebuild

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6 hours ago, 64 kiwi boni said:

ย 

lots of boxes ticked.... oh look itโ€™s. ย  ย beer-o-clock:cheers:ย 

Yeah - Beer!

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  • 64 kiwi boni
    64 kiwi boni

    Mission complete ! time to go clean up and head to the pub for beers n steak !ย  Today has been a very productive day ๐Ÿป๐Ÿป๐Ÿป๐Ÿป๐Ÿป๐Ÿป๐Ÿป๐Ÿป๐Ÿป๐Ÿป๐Ÿป๐Ÿป

  • 64 kiwi boni
    64 kiwi boni

    now that the 64 is near finished i want to do some more test drives before it goes to the vinning station/ test for making her road legal. i hope to make a maiden trip on sunday and hopefully post som

  • 64 kiwi boni
    64 kiwi boni

    sometimes i forget how stuffed the 64 was !!!

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Here is the proper engine color chart Kiwi:

http://www.pontiacpower.org/enginecolor.htm

ย 

For 59-65 engines you have one other choice:

From Butler Performance:

https://butlerperformance.com/i-31643333-itu-pontiac-59-65-engine-paint-sky-blue-itu-inl15388.html?ref=category:1234846

ย 

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Thanks guys , I will follow up on the paint code and get a can from the parts shop ๐Ÿ‘

Always happy to help mate. You know that!ย :cheers:

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:cheers:ย mateย 

i calledย all around town no one has any so I ordered it and have 2 cans coming for tomorrow which should work in good. Considering how its going is today , every bolt I touch Seams to be a pain in the butt !

Edited by 64 kiwi boni

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The freshly painted front stub axles and 8 lugger drums went on the new frame this morning ,,, looked great till I saw the ย difference in the steering arms ๐Ÿ˜ก๐Ÿ˜ก๐Ÿ˜ก๐Ÿ˜ก

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But thatโ€™s to be expected ๐Ÿ™„

The passenger side arm is bent, and I will need to replace it !!! ๐Ÿ™„

you cant tell until you bolt it up and thatโ€™s where I saw the differance ย ย ย 

anyone got a spare 63/64 wide body passenger side steering armย ๐Ÿ™ƒ

Edited by 64 kiwi boni

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I bought a label machine for my last build and I had to steal it back off the boss so I could tag all the wires and hoses I disconnected todayย 

she had been using it to label her fruit preserves ๐Ÿ™„

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Removed the drive shaft and found it was bent! Looks like a fork lift has picked up the car at some stage and bent itย 

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Fitted the standard drum and stub axles in the bent frameย 

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Pulled the good diff offย 

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Cleaned it up and got it ready to hook up to the new chassis ,

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ย 

Pulled the engine and transย 

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Engine and trans mounts where toast ๐Ÿ™„

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So I have a little list of parts to get ... radiator .....

ย 

Brake hoses , power steer hosesย 

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On the passenger side there is this exhaust choke,,, does anyone know why ย a Pontiac needs a exhaust chock on one side ????ย 

ADE98A1F-B4DE-4A81-A73A-9668464F4559.jpeg

This is pretty much a summery of todayโ€™s work , it was a long day , messy as f-Ckย 

and felt like I got bugger allย ย done๐Ÿ™ƒ

ย 

OK Santa,ย  Justa how many Elves do you have?ย :lol2:ย  ย Sure got alot done!ย  ย Lookin great.:clapping:

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oh i wish i had elves mate!!!ย ๐Ÿ™„they could do all the dirty work, cleaning sand blasting paintingย 

ย and i could do justA the beer drinking HAHA:cheers:

no elves here anymore, they all flew the coupย ๐Ÿ˜

day 3 on the chassis replacement and i started by heading down town to get my rattle cans of paint, more sand blasting media and degreaser,

pull the damaged sump off the 389

cleaned, preped straightened, and repaintedย 

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Edited by 64 kiwi boni

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Then cleaned blasted trans mount and fluid lines , just more dirty work , mess every where that took longer to clean up ย than prepping the partsย :unsure:

ย 

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Old frame out of the garage and body down on the floor for the next jobย 

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Edited by 64 kiwi boni

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Freshly painted diff into the good frame and springsย 

Very impressedย ย with the kyb gas a just shocksย 

they cameย with new lower mounting pins and fit was perfect ๐Ÿ‘Thanks Last Indian for the recommendationย :cheers:

installed the steering parts and the new chassis is ready to go !!!!!ย 

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Tomorrow i am off the help a mate score a 4 poster hoist and the home kill guy is here at 6am to knock barney on the head,ย :picard:..... (thats the cattle beast)..... steak for tea for the next few months!!!:cheers:

And this next picture is the mission for tomorrow.... you can see the big dent from where the chassis pushed the fire wall back and pushed the floor pan up.... shouldnt be too much of an issue and once done, i am ready to roll the pretty new frame under her.... weee heee:dancingpontiac:...

ย oh look its beer-o clock again..... cheersย :cheers:

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6 hours ago, 64 kiwi boni said:

oh i wish i had elves mate!!!ย ๐Ÿ™„they could do all the dirty work, cleaning sand blasting paintingย 

ย and i could do justA the beer drinking HAHA:cheers:

no elves here anymore, they all flew the coupย ๐Ÿ˜

ย 

No elves allowed in the southern hemisphere. Santa has gotta lock on 'em in the northern hemisphere - union rules. You are stuck with penguins south of the equator mate! No opposable thumbs on that lot either. You're pretty much screwed.

Yeah beer!:cheers:

8 hours ago, 64 kiwi boni said:

oh i wish i had elves mate!!!ย ๐Ÿ™„they could do all the dirty work, cleaning sand blasting paintingย 

ย and i could do justA the beer drinking HAHA:cheers:

no elves here anymore, they all flew the coupย ๐Ÿ˜

day 3 on the chassis replacement and i started by heading down town to get my rattle cans of paint, more sand blasting media and degreaser,

pull the damaged sump off the 389

cleaned, preped straightened, and repaintedย 

59D96049-97C4-4CE2-9E45-644363336652.jpeg

F7DD5EC4-2B72-4656-AF9D-CAFB1D02A13A.jpeg

F00E2FCF-AC57-447A-B8A5-2FC32058AB99.jpeg

39714894-9118-4F79-9149-5F0F5D18D8FD.jpeg

Now's the time to plastic gauge and check your bearings.ย  Best chance you will have to replace the oil pump, rear main.ย  How many miles were on the ticker when she was hit?

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On 1/5/2021 at 3:06 AM, 64 kiwi boni said:

On the passenger side there is this exhaust choke,,, does anyone know why ย a Pontiac needs a exhaust chock on one side ????ย 

ADE98A1F-B4DE-4A81-A73A-9668464F4559.jpeg

This is pretty much a summery of todayโ€™s work , it was a long day , messy as f-Ckย 

and felt like I got bugger allย ย done๐Ÿ™ƒ

ย 

Yeah GM used the choke thing to help speed up engine heat up! Never liked it, never made any real cense! If it fails on the closed position thatโ€™s bad, but most of the time they just rust open! Then in time the cross shaft rusts through the shaft tends to fall out and the butterfly plate drops into the exhaust! If youโ€™re lucky it sits parallel inย the exhaust pipe,ย if not, it turns vertical and blocks off the whole exhaust. Long story short, get rid of it! Just drill & tap out the hole on both sides to the next closest size pipe thread and tap it! Get some Stainless Steel pipe plugs and seal them off. Just my two cents!

Edited by Last Indian

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7 hours ago, Last Indian said:

Yeah GM used the choke thing to help speed up engine heat up! Never liked it, never made any real cense! If it fails on the closed position thatโ€™s bad, but most of the time they just rust open! Then in time the cross shaft rusts through the shaft tends to fall out and the butterfly plate drops into the exhaust! If youโ€™re lucky it sits parallel inย the exhaust pipe,ย if not, it turns vertical and blocks off the whole exhaust. Long story short, get rid of it! Just drill & tap out the hole on both sides to the next closest size pipe thread and tap it! Get some Stainless Steel pipe plugs and seal them off. Just my two cents!

Thanks Last Indian, that explains why its there, it was frozen half open!!

both bolts to the flange had snapped off, and i am looking to buying the long branch headers from ram air restoration, i have emailed them as i couldnt get the order to work on line.

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8 hours ago, JUSTA6 said:

Now's the time to plastic gauge and check your bearings.ย  Best chance you will have to replace the oil pump, rear main.ย  How many miles were on the ticker when she was hit?

not going to go too far into it JustA, the car has only 86,000 miles on the clock and from everything i have seen, its looks to be true to that reading.

rear main doesn't appear to leak, had a look at the bearings and they look in good shape, bores look clean as from the botttom.ย 

timing chain looks to be a little loose but i am not sure how loose they are supposed to be,ย 

ย i will check the clearance on the pick up, but wont change the pump at this stage, really not worried if i need to pull the motor in future, it may last for many more happy miles.... not that i will everย do too many miles, and if i did pull it out, i might just make it a way bit bigger๐Ÿ˜œ

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Day 4ย 

And what a day!!

home kill guy was here at 6.35am to knock Barney on the head and I was left with some end trails to get rid of. ๐Ÿ˜œ

Then spent the rest of the morning helping my mate remove a four poster hoist from a garage 30 mins out of town ... ๐Ÿปhe owes me a beer ๐Ÿ˜€

Then I got into the next jobs .... sump back on the 389ย 

Engine into the new frameย 

with all new mounts ๐Ÿ˜€

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Sorted the big dent in the floor that you saw in the pictures from yesterdayย 

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Sounds like your mate owes you at least 2 beersย :lol:. Looking good Kiwi. Looks like its coming together nicely.ย 

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way straighterย 

and the string line tells the storey ๐Ÿป

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All thanks to my porta powerย 

and 3 fbh.... (fu-king big hammers )ย 

ย 

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Edited by 64 kiwi boni

oh yeah!ย :dancingpontiac:

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5 minutes ago, Wrongway said:

Sounds like your mate owes you at least 2 beersย :lol:. Looking good Kiwi. Looks like its coming together nicely.ย 

We have this thing Wrong way, where we go to "church" mostย ย Sunday afternoons.... its a pub..ย 

i am sure he will be buying , and he will be buying the steak meal too:rofl:

we have been doing this for the last 18ย  odd years..:cheers:

i am pretty sure we are share holders of the pub now:rofl:

matter of fact we did talk about just buying the place,,, would have been cheaper!!!ย :cheers:

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